Practical Tips for Preventing Accidents in Manufacturing Facilities

Many workplaces are rife with opportunities for on-the-job accidents. Even seemingly mundane places of business like stores, restaurants and office buildings can be hotbeds for worker injuries. However, the risks found in these environments offer pale in comparison to those present in many manufacturing facilities. With all the human-duty equipment, highly specialized tools and difficult-to-navigate areas found at manufacturing facilities, there’s little wonder as to why accidents are so abundant. Fortunately, many of these mishaps are entirely preventable. Companies interested in curbing manufacturing accidents would do well to heed the following advice.

Have Tools Meticulously Maintained

Proper tool maintenance is essential to preventing on-the-job accidents in manufacturing facilities. When specialized tools become dirty of fall into disrepair, their performance diminishes and they become prone to malfunction. Depending on how powerful a tool is, a simple malfunction can severely injure its operator – or worse. As such, it’s imperative that a facility’s tools and heavy machinery receive regular cleanings and inspections. Not only will this help prevent injuries, it will also promote efficiency across the board.

Commission Regular Arc Flash Hazard Analyses

It’s no secret that manufacturing facilities eat up a great deal of electricity. Since the tools and machinery these facilities utilize guzzle up power, many operators are at risk for electrocution. In the interest of avoiding electrical mishaps, companies should commission regular arc flash hazard analyses. A solidly-performed arc flash hazard analysis will pinpoint any flaws or prospective safety hazards in a facility’s electrical systems, effectively preventing accidents before they occur. Electrical mishaps can often prove deadly, so preventing them should be among every company’s foremost priorities.

Require Employees to Take Breaks

Since a substantial number of workplace injuries occur as a result of exhaustion and worker fatigue, all employees should be required to take regular breaks. Having time to recharge their batteries will increase your workers’ attentiveness, thereby reducing the likelihood of accidents. Although some workers will gladly jump on any opportunity to take breaks, others need some prodding. For this reason, shift managers should be required to keep track of who has and has not taken their mandated breaks.

On-the-job accidents are a prevalent problem at many manufacturing facilities and other industrial workplaces. However, the vast majority of these mishaps are avoidable, provided the proper policies are put in place. Any company looking to nip workplace injuries in the bud can benefit from meticulous tool maintenance, arc flash hazard analyses and requiring employees to take regular breaks.

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